Quality Control (QC)
Laboratory Infrastructure
Operating as a centralized hub of analytical excellence, the Quality Control Laboratory
maintains strict functional independence from production to ensure unbiased oversight across
the entire product lifecycle.
This unit governs the rigorous testing and disposition of raw materials, packaging
components, intermediates, and finished products, verifying absolute conformance to approved
specifications prior to further processing or global market release. All analytical
methodologies are anchored in Marketing Authorization standards and validated in accordance
with gold-standard benchmarks, providing high-precision parameters for instrumentation,
reagents, and system suitability criteria.
Beyond routine stability and environmental monitoring, the QC department oversees laboratory assets,
reference standards, and OOS/deviation investigations, ensuring all data is meticulously captured in
Documentation and formalized via a definitive Certificate of Analysis (CoA). By fusing technical rigor
with compliant archiving, QC serves as the strategic gatekeeper under Quality Unit for ACI’s global cGMP
integrity and regulatory reliability.
Our Quality Control (QC) laboratory is equipped with high-end analytical instrumentation to support
global compliance for regulated markets. Beyond stability and environmental monitoring, QC ensures data
integrity through Analytical Data Sheets (ADS) and formal Certificates of Analysis (CoA).
Beyond routine stability and environmental monitoring, the QC department oversees laboratory assets,
reference standards, and OOS/deviation investigations, ensuring all data is meticulously captured in
Documentation and formalized via a definitive Certificate of Analysis (CoA). By fusing technical rigor
with compliant archiving, QC serves as the strategic gatekeeper under Quality Unit for ACI’s global cGMP
integrity and regulatory reliability.
Beyond routine stability and environmental monitoring, the QC department oversees laboratory
assets,
reference standards, and OOS/deviation investigations, ensuring all data is meticulously
captured in
Documentation and formalized via a definitive Certificate of Analysis (CoA). By fusing technical
rigor with compliant archiving, QC serves as the strategic gatekeeper under Quality Unit for
ACI's
global cGMP integrity and regulatory reliability.
Our Quality Control (QC) laboratory is equipped with high-end analytical instrumentation to
support
global compliance for regulated markets. Beyond stability and environmental monitoring, QC
ensures
data integrity through Analytical Data Sheets (ADS) and formal Certificates of Analysis (CoA).
Beyond routine stability and environmental monitoring, the QC department oversees laboratory
assets,
reference standards, and OOS/deviation investigations, ensuring all data is meticulously
captured in
Documentation and formalized via a definitive Certificate of Analysis (CoA). By fusing technical
rigor with compliant archiving, QC serves as the strategic gatekeeper under Quality Unit for
ACI's
global cGMP integrity and regulatory reliability.
The laboratory utilizes advanced technology (but not limited to following) to
guarantee product quality and regulatory reliability:
Chromatography & Spectroscopy
15 UPLC/HPLC units (PDA/UV), Gas Chromatography with HS Analyzer, and
spectroscopic tools including FTIR and UV.
Specialized Analysis
Laser-based particle size analysis, Inductive Couple Plasma (ICP-OES),
and
Differential Scanning Calorimeter (DSC).
Dissolution & Stability
9 Dissolution units with auto-samplers and 5 walk-in stability chambers
for
rigorous lifecycle testing.
Microbiology & Support:
Equipped with incubators, autoclaves, Bio-Safety cabinets, and Total
Organic
Carbon (TOC) analyzers.
Quality Assurance (QA)
Assurance (QA) Processes
The Quality Assurance (QA) department functions as the strategic epicenter of ACI HealthCare Limited (AHL), orchestrating a robust pharmaceutical quality system designed to exceed global cGMP benchmarks across the entire product lifecycle. By harmonizing rigorous oversight with meticulous documentation, QA serves as the definitive guarantor for the safety, efficacy, and consistent quality of our medicinal portfolio.
Operational Pillars of AHL Quality Assurance
Quality Management System: The site maintains a robust Quality Management System (QMS) engineered for continuous improvement and strict cGMP compliance. The framework is anchored by a triad of top-tier documents—the Quality Policy, Quality Manual, and Quality Modules—which harmonize USFDA guidance, EudraLex Volume 4, WHO standards, ICH Q10 principles, and ISO 9001:2015. While the Corporate Quality Organization governs these high-level directives, site-specific units manage the execution through SOPs, protocols, and formats aligned with Marketing Authorizations.
AHL's QMS integrates four core elements: Quality Planning, Implementation, Control, and Feedback-driven Improvement. Operations are digitally transformed through a suite of advanced platforms from Novatek International, including an Electronic QMS (e-QMS) for Document Management, Change Control, and CAPA, alongside a dedicated Laboratory Information Management System (LIMS) and SAP ERP. This infrastructure is perpetually refined through periodic domestic regulatory inspections, self-inspections, and external audits by international agencies and consultants.
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Batch Integrity & Change Management
QA holds final authority for batch release and provides rigorous oversight for Change Control and Deviation management systems.
Investigative & Corrective Excellence
The department leads high-impact failure investigations, market complaint analysis, and the implementation of Corrective and Preventive Actions (CAPA).
Real-Time IPQA & Compliance
QA delivers continuous In-Process Quality Assurance (IPQA), self-inspections, and specialized laboratory process quality assurance to maintain operational standards.
Risk & Documentation Governance
The unit directs Quality Risk Management (QRM) and approves all critical master documents, including BMRs, BPRs, protocols, and specifications.
Internal Audit
AHL maintains a rigorous Self-Inspection system managed via the Novatek e-QMS Audit Module, ensuring all GMP operations undergo comprehensive review as per standard practice.
Training/ Personnel Qualification
AHL anchors its operational excellence in a culture of technical mastery, driven by a rigorous, multi-tiered training ecosystem that exceeds USFDA, EU GMP, and WHO standards.
Supplier & Partner Governance
The department executes comprehensive supplier evaluations and manages contracted services (CTL/CMO) through formal Quality Agreements to ensure total alignment with AHL standards.
Lifecycle & Supply Chain Stewardship
QA governs training management, reserve sample retention, and the orchestration of recall or withdrawal protocols when required.
1
Batch Integrity & Change Management
QA holds final authority for batch release and provides rigorous oversight for Change Control and Deviation management systems.
2
Investigative & Corrective Excellence
The department leads high-impact failure investigations, market complaint analysis, and the implementation of Corrective and Preventive Actions (CAPA).
3
Real-Time IPQA & Compliance
QA delivers continuous In-Process Quality Assurance (IPQA), self-inspections, and specialized laboratory process quality assurance to maintain operational standards.
4
Risk & Documentation Governance
The unit directs Quality Risk Management (QRM) and approves all critical master documents, including BMRs, BPRs, protocols, and specifications.
5
Lifecycle & Supply Chain Stewardship
QA governs training management, reserve sample retention, and the orchestration of recall or withdrawal protocols when required.
6
Supplier & Partner Governance
The department executes comprehensive supplier evaluations and manages contracted services (CTL/CMO) through formal Quality Agreements to ensure total alignment with AHL standards.
7
Training/ Personnel Qualification
AHL anchors its operational excellence in a culture of technical mastery, driven by a rigorous, multi-tiered training ecosystem that exceeds USFDA, EU GMP, and WHO standards.
8
Internal Audit
AHL maintains a rigorous Self-Inspection system managed via the Novatek e-QMS Audit Module, ensuring all GMP operations undergo comprehensive review as per standard practice.